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186                              TRƯỜNG ĐẠI HỌC SƯ PHẠM KỸ THUẬT - ĐẠI HỌC ĐÀ NẴNG

                                                              coefficient of thermal expansion of C45 alloy steel is
                                                              0.28 [8].
                                                                 According  to  the  results  of  the  durable  pressure
                                                              simulation  (Figure  2a),  we  can  see  that  the
                                                              compressive strength of C45 alloy steel is 400 MPa,
                                                                                8
                                                                                     2
                                                              equivalent  to  4  ×  10   N/m .  The  simulation  results
                                                              show  that  the  highest  pressure-bearing  area  of  the
                                                              nozzle  pushbar  is  the  cross-section  in  direct  contact
                                                              with combustible gas. The maximum pressure that the
                Figure 2. Test results of the valve seat nozzle details   nozzle pushbar receives under operating conditions is
                                                                                   2
                      Testing durability for valve base (a);    Pmax = 1,990.107 (N/m ). This limit is fully in line
                                                              with the compressive strength limit of the C45 alloy
                       Heat transfer test for valve base (b)
                                                              steel  material,  which  ensures  that  the  details  of  the
                  Thermal durability test results for the valve seat:   nozzle pushbar are durable when operating.
                  According to the heat transfer test results (Figure   Durable heat test method of the nozzle pushbar:
               2b), the melting temperature of the C45 steel alloy is   For  the  nozzle  pushbar  detail,  the  temperature
               1500°C  [9].  The  simulation  results  showed  that  the
               highest  temperature-resistant  area  of  the  valve  base   simulation is equivalent to the bottom valve detail due
               was the cut surface that was in direct contact with the   to  the  same  working  conditions.  The  largest
                                                              temperature received by the propulsion at the end of
               ignition  gas.  The  maximum  temperature  this  detail   the  compression  stroke  and  the  beginning  of  the
               receives under operating conditions is 1427°C, which                                 o
               is lower than the melting temperature of the material.   expansion stroke is Tmax = 1700 K = 1426.85 C [4].
               It should be detailed to ensure heat resistance and no   Since the nozzle pushbar receives the pressure as
               melting  during  operation.  And  this  temperature   combustible  gas  pressure,  the  contact  cross-section
               appears  in  a  short  period  of  time  at  the  end  of  the   should  also  be  considered.  The  cross-section  of  the
               compression stroke and the beginning of  the beginning   nozzle  pushbar  surface  in  contact  with  combustible
               of  the  expansion  stroke,  so  the  heat  transfer  time  is   gas pressure is calculated by:
               very short. On the other hand, the heat generated will    2
               exchange  heat  with  the  cooling  system,  so  the  heat   S =πr                                                          (19)
               resistance  is  absolutely  guaranteed.  However,  all   In it, r is the radius of the circular cross-section in
               materials  will  expand  when  exposed  to  high   direct contact with combustible gas; the heat transfer
               temperatures,  and  when  expanded  several  times,  the   coefficient of C45 alloy steel is 46.5.
               mechanism  of  the  material  will  decrease  and  affect   Temperature  simulation  is  carried  out  under  the
               the lifespan of the materials, so for long-term use, the   condition  of  temperature  exchange  detail  with  the
               cooling system needs to be arranged to optimize the   environment  at  27°C.  Detailed  heat  resistance  test
               operation process.                             results of the nozzle pushbar:
                  The simulation results showed that the valve base
               details have stable heat transfer and do not affect the
               other parts of the nozzle.
                  3.3. Nozzle pushbar
                  The  maximum  pressure  received  by  the  nozzle
               pushbar  is  the  same  as  the  pressure  received  by  the
               bottom  of  the  valve  at  the  end  of  the  compression
               stroke  and  the  beginning  of  the  combustion  stroke:
               Pmax = 23 bar [1]. Since the pushbar of the nozzle
               receives pressure as pressure, the cross-section of the
               applied face is an important parameter.
                  The area of the injector pushbar surface in contact
               with  the  combustible  gas  pressure  is  calculated  as   Figure 3. Test results of the nozzle pushbar details
               follows:
                                                                    Testing durability for nozzle pushbar (a);
                          2
                     S = πr                                                         (18)   Heat transfer test for nozzle pushbar (b)
                  In it, r is the radius of the circular cross-section in   The  melting  point  of  C45  alloy  steel  is  1520°C.
               direct  contact  with  combustible  gas;  the  Poisson   The  simulation  results  show  that  the  highest

               ISBN: 978-604-80-9779-0
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